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| Air Cushion Packing
System |
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| Air cushion packing materials
that can be made by continuously packing no more than the
required amount of the required size of bags at the required
time. |
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The Fill-Air™ system is
made from air cushion materials that use a quick and continuous
chain of compact tube rolls.
The Fill-Air™ cushion uses cushions of various sizes
offering great advantages in packing, as described below. |
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Characteristics |
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Flexibility
The cushioning can be readied when you want to use it, without
removing the packing materials from storage. |
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Application Diversity
The inflated cushion can be used to fill various spaces,
and can also be used as a buffer for lightweight products. |
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Space Saving
A single 254-mm wide Fill-Air roll covers 10.5 m3 when
inflated, which is equivalent to approximately 27 bags of
ballast buffer material (potato chip or spaghetti shaped,
etc.) at 0.4 m33. |
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Easy To Use
Simply pack the required cushioning into the space to be
filled. |
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Speed
For example, 43 cushions measuring 254 mm wide x 200 mm long
can be prepared in 60 seconds. |
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Clean Packing Materials
No customer complaints, as there is no chaff, unlike with
ballast buffer materials. |
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Lightweight
The cushions are lightweight, so shipping costs can be reduced. |
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Excellent Buffering Characteristics
Maximum buffering characteristics can be obtained from minimum
materials. Products are securely protected from shocks
during shipping by packing in the air cushion. |
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Gives a Better Impression to Customers
Using the air cushion gives customers the optimum appearance
and perfect shape of the product. |
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Environmental Protection
The cushions can be reused repeatedly. If a cushion is torn,
it can be recycled as the volume when inflated is less
than 1%, and the material used is polyolefin. |
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Packing Applications |
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| Filler |
Buffer |
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| Fill-Air™ is labor-saving,
with quick and easy operation, and meets customer
needs by protecting a wide variety of products. |
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| Place products in
the box. |
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Select the required
size, and cut out the required number of cushions. |
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Pack the cushions
around the product, and seal the box using
tape. |
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Use the multi-function and versatile Fill-Air™ system
for good adaptability for both fixed packing lines
and sites with a diversity of packing. |
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A compact and
flexible system |
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Easy installation
An easy to install and moveable system that can be used anywhere
with a 100 V, 15 A power supply and 5.6 kg/cm2 min.
air pressure. |
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Easy Operation
Almost no training time is required to operate. |
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Unique seal technology
Seals and sewing are used on all cushions to prevent air
leaks. |
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Highly reliable air inflation system
Inflate the cushions with a suitable amount of air to protect
the product. |
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Paper tube locks
Rolls can be fed without creasing using the suitably-set
suppression mechanism. |
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Tension Guide
The tube rolls are fed accurately using a fixed roller, so
that inflation is uniform. |
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Control Switch
The cushion size, inflation amount, and number of cushions
required (1 to 6,000) can be selected freely. Further,
the system height can be freely adjusted between 152 and
221 cm. |
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No Special Tools Required
The system can be maintained without using tools. |
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| Fill-Air™ Roll
Sizes |
| Product Number |
Roll Width |
Roll Length |
| FA-200 |
203mm |
550mm |
| FA-250 |
254mm |
550mm |
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Specifications |
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| Fill-Air™ 1000
(High-Speed Type) |
| Size |
109 cm (W) x 94 cm (D) x 152 - 221
cm (H) |
| Weight |
138kg |
| Power Source |
100 V 15A |
| Compressor for
use |
3 HP or higher (oil-free dryer type) |
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| Fill-Air™ TS
(Tableside Type) |
| Size |
62 cm (W) x 62 cm (D) x 138 cm (H) |
| Weight |
31.8kg |
| Power Source |
100 V 6 A |
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The Fill-Air™ system
is for lease.
No capital investment or maintenance costs are required.
Please inquire about technical data such as MSDS, running
costs compared to chaff buffering materials, etc. |
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