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Air Cushion Packing System
Fill-Air™ System
Air cushion packing materials that can be made by continuously packing no more than the required amount of the required size of bags at the required time.
The Fill-Air™ system is made from air cushion materials that use a quick and continuous chain of compact tube rolls.
The Fill-Air™ cushion uses cushions of various sizes offering great advantages in packing, as described below.
 
Characteristics
Flexibility
The cushioning can be readied when you want to use it, without removing the packing materials from storage.
Application Diversity
The inflated cushion can be used to fill various spaces, and can also be used as a buffer for lightweight products.
Space Saving
A single 254-mm wide Fill-Air roll covers 10.5 m3 when inflated, which is equivalent to approximately 27 bags of ballast buffer material (potato chip or spaghetti shaped, etc.) at 0.4 m33.
Easy To Use
Simply pack the required cushioning into the space to be filled.
Speed
For example, 43 cushions measuring 254 mm wide x 200 mm long can be prepared in 60 seconds.
Clean Packing Materials
No customer complaints, as there is no chaff, unlike with ballast buffer materials.
Lightweight
The cushions are lightweight, so shipping costs can be reduced.
Excellent Buffering Characteristics
Maximum buffering characteristics can be obtained from minimum materials. Products are securely protected from shocks during shipping by packing in the air cushion.
Gives a Better Impression to Customers
Using the air cushion gives customers the optimum appearance and perfect shape of the product.
Environmental Protection
The cushions can be reused repeatedly. If a cushion is torn, it can be recycled as the volume when inflated is less than 1%, and the material used is polyolefin.
 
Packing Applications
Filler Buffer
 
Fill-Air™ is labor-saving, with quick and easy operation, and meets customer needs by protecting a wide variety of products.
 
 
1.   2.   3.
Place products in the box.   Select the required size, and cut out the required number of cushions.   Pack the cushions around the product, and seal the box using tape.
   
  Use the multi-function and versatile Fill-Air™ system for good adaptability for both fixed packing lines and sites with a diversity of packing.
 
 
A compact and flexible system
Easy installation
An easy to install and moveable system that can be used anywhere with a 100 V, 15 A power supply and 5.6 kg/cm2 min. air pressure.
Easy Operation
Almost no training time is required to operate.
Unique seal technology
Seals and sewing are used on all cushions to prevent air leaks.
Highly reliable air inflation system
Inflate the cushions with a suitable amount of air to protect the product.
Paper tube locks
Rolls can be fed without creasing using the suitably-set suppression mechanism.
Tension Guide
The tube rolls are fed accurately using a fixed roller, so that inflation is uniform.
Control Switch
The cushion size, inflation amount, and number of cushions required (1 to 6,000) can be selected freely. Further, the system height can be freely adjusted between 152 and 221 cm.
No Special Tools Required
The system can be maintained without using tools.
 
 
Fill-Air™ Roll Sizes
Product Number Roll Width Roll Length
FA-200 203mm 550mm
FA-250 254mm 550mm
 
Specifications
Fill-Air™ 1000 (High-Speed Type)
Size 109 cm (W) x 94 cm (D) x 152 - 221 cm (H)
Weight 138kg
Power Source 100 V 15A
Compressor for use 3 HP or higher (oil-free dryer type)
Fill-Air™ TS (Tableside Type)
Size 62 cm (W) x 62 cm (D) x 138 cm (H)
Weight 31.8kg
Power Source 100 V 6 A
 
The Fill-Air™ system is for lease.
No capital investment or maintenance costs are required.
Please inquire about technical data such as MSDS, running costs compared to chaff buffering materials, etc.
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