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Dry Cleaning System
HGS-101 (Hot Gas System)
This dry cleaning system from Tomoe Shokai absorbs vapor and particles using a high-temperature gas flow instead of vacuum suction, which is the conventional method for removing waste and dirt from the process chamber of semiconductor manufacturing equipment, and expels vapor and particles using the exhaust system built into the process equipment.
 
Effects
Reduces particles and maintains them at a low level
Extends the wet cleaning cycle
Reduces chamber recovery time during wet cleaning
 
Before HGS Processing
 
Cleaning dirt, vapor, or other contaminants adhering to the interior of the chamber is extremely time-consuming, and hitherto has been achieved by discharging the particles from the unit using a vacuum pump.
 
During HGS Processing
 
The concept of HGS cleaning is to introduce large amounts of nitrogen or another inert gas into the chamber at high temperature and high speed to create turbulence, which, together with the thermal effect, cleans off vapor, dirt, and other contaminants adhering to the chamber. Vapor, dirt, and other contaminants are then absorbed by the adhesive currents of the gas itself, and are discharged using the exhaust system of the unit.
 
After HGS Processing
 
HGS processing has the following effects: (1) Greatly reduces equipment recovery time (vacuum startup time), (2) Reduces particles, (3) Increases MWBC by three to four times.
 
Flow Diagram of the HGS-101
 
 
A great quantity of high-temperature N2, Ar, or He gas that has been insulated and compressed is burst-pumped (approx. 300 L per min.) into the reaction chamber in the process equipment. As a result, in addition to raising the temperature within the reaction chamber to between 70°C and 110°C, vapor and particles are absorbed by the adhesive gas that has been introduced, and are discharged using the exhaust system built into the process equipment.
 
HGS-101 Utilities
 
Equipment size   710 mm (L) x 320 mm (W) x 320 mm (H)
Equipment weight   54 kg
HGS main unit power source   AC 200 V, 15 A
Control box power source   AC 100 V, 10 A
Heat mode nitrogen   0.5 to 0.7 Mpa, 300 to 450 L/min.
Burst mode nitrogen   0.5 to 0.7 Mpa, 300 to 450 L/min.
Nitrogen for instrumentation and mechanical seal   0.5 to 0.7 Mpa, 5 L/min.
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